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The SMARTSET controller features a 9-inch touch-screen HMI that allows operators to control machine settings directly from the control panel. The system automatically adjusts selected machine axes and stores production programs for quick recall, minimizing manual adjustments and reducing operator errors.
Motorized axes are driven by inverter-controlled motors, ball screws, and rotary encoders, ensuring precise positioning and repeatable accuracy. The controller displays radial and axial settings directly on the HMI for easier operation.
1. Faster Changeovers
Stored programs allow operators to switch between profiles quickly, reducing downtime.
2. Higher Accuracy
Ball screws and rotary encoders provide precise positioning for improved machining quality.
3. Increased Productivity
Automatic adjustments reduce manual setup time and increase machine utilization.
4. Better Cutting Quality
Accurate spindle positioning ensures consistent dimensions and superior surface finishes.
5. Reduced Operator Errors
Preset programs eliminate many manual adjustments and improve production consistency.
6. Improved Repeatability
Previously saved jobs can be recalled instantly, ensuring identical production results.
7. Easy Operation
The touchscreen interface provides simple, user-friendly machine control.
- Setworks Included for Radial Quick Set of the Near Side Head & Top Head(s) which set together
- 9″ HD PLC Touch Screen mounted on the main control panel
- 500 different Profile Set Memory (History) File
- Head Setting is done by NC Control Set utilizing Ball Screws and Rotary Encoder Feedbacks for the best accuracy
- Each Axis with Setworks includes Rotary Encoder feed back to Electronic Digital Readouts Feedback for best accuracy
- Each Electronic Digital Readout – to .001″ or .01mm (in. or mm as desired)
- Quick Open-Reset Feature to Near Side Head & Top Head(s) and Top Feed Beam(eg. if there is a material breakup in the machine, then the operator hits the open button, and the machine auto opens – he clears the breakup and hits the reset button and then can run immediately again)
- The Setup Person can load the information (inch or mm) into the Touch Screen control prior to machine setup normally during the running of the previous pattern or during a break to minimize downtime & maximize changeover efficiency.
- To make a Pattern Change -The setup person pulls up the new profile set information on the touch screen and loads any additional cutterhead info & then when ready to make the pattern change they push the position set button, and all heads with setworks set
- All Spindles have vertical and horizontal adjustment
- Adjustment of all spindles from the front of the moulder– Easy to operate stations
| Specification | Details |
|---|---|
| HMI Display | 9-inch Touch Screen |
| Program Memory | 300–500 Programs |
| Axis Control | Motorized Setworks |
| Drive System | Inverter-driven motors |
| Positioning System | Ball screws |
| Feedback System | Rotary encoders |
| Display Functions | Radial and axial values |
| Setup Method | Automatic quick setup |
| Connectivity | Ethernet (optional) |
| Application | 4-side moulders and planer moulders |
